Free yamaha grizzly 660 owners manual

This shop manual contains information regarding repair, maintenance and service for your Yamaha Grizzly. The clear-to-understand instructions come with photographs, illustrations and diagrams to make service easier. A Yamaha Grizzly repair manual contains all the maintenance and repair needs for your specific ATV.

It provides more detail than an FSM and has all the instruction you need for basic maintenance to in-depth repairs. Users find that the directions are simple to follow and enable anyone to complete a repair, no matter what their ATV knowledge is.

Some aspects you can expect to find in a repair manual include:. While each of these manuals is helpful for any Yamaha Grizzly owner, the repair manual is a must-have component. Not only will it walk you through every detail of repair and maintenance, but it keeps you from getting stuck while working on the vehicle.

Even if you have no mechanical expertise, you can utilize this guide to maintain, service or repair your all-terrain vehicle. The informative photographs, illustrations and diagrams provide all of the guidance you need for service. Because the manual comes as a download, it remains in perfect condition. Download a Yamaha Grizzly repair manual straight to your computer or tablet in seconds. Each manual appears identical to a repair manual you would get in a store. Manuals are available for the following models:.

Your email address will not be published. Some aspects you can expect to find in a repair manual include: Color wiring diagrams Upgrade specs Advanced troubleshooting procedures Instructions to disassemble and reassemble the vehicle Benefits of Owning a Repair Manual While each of these manuals is helpful for any Yamaha Grizzly owner, the repair manual is a must-have component.

Lever 1. Page Throttle Lever Check the operation of the throttle lever before you start the engine. If it does not work smoothly, check for the cause. Correct the problem before riding the ATV. Consult a Yamaha dealer if you 1. Turning in the ad- er and throttle. Pull it toward the handlebar to ap- ply the front brake. Brake pedal 1. Front brake lever EBU Brake pedal and rear brake lever The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar.

Page Drive Select Lever EBU EBU Drive select lever Recoil starter The drive select lever is used to shift your ma- Firmly grasp the handle and pull slightly until chine into the low, high, neutral, reverse and engagement can be felt.

Then pull forcefully, park positions. The fuel cock has three positions. OFF: With the lever in this position fuel will not flow. Always turn the lever to this position when the engine is not running. A separate starter circuit supplies this mixture. Move in direction a to turn on the starter choke. Move in direction b to turn off the starter choke.

Page Seat EBU Seat To install the seat, insert the projections on To remove the seat, pull the seat lock lever the front of the seat into the seat holders and upward and pull up the seat at the rear. NOTE: Make sure that the seat is securely fitted. See page for seat removal and installation procedures. A special wrench can be obtained at a To decrease the spring preload, turn the ad- Yamaha dealer to make this adjustment.

Special wrench the left and right side to the same set- ting. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running. Page 47 4. When the auxiliary DC jack is not being used, cover it with the cap. This may overload the circuit and cause the fuse to blow. If accessories are used without the engine running or with the headlights turned on, the battery will lose its charge and engine starting may be Failure to properly maintain the ATV.

Page 51 Always check the brakes at the start of every ride. Do not ride the ATV if you find any problem with the brakes. If a problem cannot be corrected by the ad- justment procedures provided in this manual, have a Yamaha dealer check for the cause.

Page Fuel Yamaha because it may cause fuel system and piston rings, as well as to the exhaust damage or vehicle performance problems. Fuel expands when it heats up. If the fuel tank is overfilled, fuel could spill out due to heat from the engine or the sun. Add oil as necessary. See pages — level. See pages — See pages — for details.

The coolant lev- Removing the radiator cap when the en- el will vary with engine temperature. The gine and radiator are still hot. Take the machine to a Yamaha dealer or refer to the Service Manual for correct tightening torque.

The tires listed below have been ap- The following are minimums: proved by Yamaha Motor Co. Front 32 kPa 0. Other tire combina- Rear 27 kPa 0. Use no more than the following pressures when seating the tire beads. Front kPa 2. Inflate the tires very slowly and carefully. NOTE: The low-pressure tire gauge is included as standard equipment. Make two measure- ments of the tire pressure and use the second reading.

Dust or dirt in the gauge could cause the first reading to be incorrect. Tire wear limit Page Operation 3. Shift the drive select lever into the neutral or park position. The engine can be started in any gear if the rear brake lever or brake pedal is ap- plied.

Pause a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery en- EBU ergy. Shifting: Neutral to High and High to Low 1. Bring the ATV to a complete stop and re- 1. Page 66 If the light does not the drive select lever along the shift come on, ask a Yamaha dealer to inspect guide.

Due to the synchronizing mechanism in the engine, the light may not come on un- til the ATV starts moving. Page 67 5. Open the throttle lever gradually and con- tinue to watch to the rear while backing. Page Engine Break-In If any abnormality is noticed the following material. Because the engine is during this period, consult a Yamaha dealer. When parking, stop the engine and shift the Rev the machine freely but do not use full drive select lever into the park position, then throttle at any time.

After break-in: Avoid prolonged full throttle operation. Bring the machine to a stop by applying the brakes. Stop the engine. With the brake pedal applied, shift the Parking on a hill or other incline. Your Yamaha dealer has a variety of an accessory that limits your ability to move genuine Yamaha accessories. Other ac You can measure tongue weight handling of an ATV. You must use common with a bathroom scale.

Put the tongue of sense and good judgment when carrying car- the loaded trailer on the scale with the go or towing a trailer. Although conditions vary, Overloading this ATV or carrying or tow- it is good practice not to exceed low range ing cargo improperly.

They should Beginners should get training from a certified then regularly practice the skills learned instructor. Page 78 Not recommended for children under 16 years of age.

Page 79 This ATV is designed to carry operator and cargo only - passengers prohibited. Could cause you to react more slowly. Page 83 Speed limiter WARNING For riders less experienced with this model, Indicates a potential hazard that could this model is equipped with a speed limiter in result in serious injury or death.

The speed limiter keeps the throttle from fully opening, even Do not operate at speeds too fast for your when the throttle lever is pushed to the maxi- skills or the conditions. Otherwise your feet may con- Removing hands from handlebars or tact the rear wheels.

Page 86 Avoid wheelies and jumping. You may lose control of the ATV or overturn. Page 87 Never modify this ATV through improp- er installation or use of accessories. All parts and accessories added to this ve- hicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used according to instructions.

If you have questions, consult an autho- rized ATV dealer. Page 88 Exhaust system Do not touch the hot exhaust system. To prevent others might be likely to touch it. Riding on paved surfaces can cause loss of control.

Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of con Page 90 Do not ride on any public road, street, or high- way. Riding on public roads can result in collisions with other vehicles. Page 91 Know the terrain where you ride.

Ride cau- tiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and oth- er hidden hazards which may cause the ATV to upset. You could a caution flag on the ATV. DO NOT use the be injured. Page 94 Select a large, flat area off-road to become fa- With the engine idling, shift the drive select le- miliar with your ATV. Page 96 Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves.

Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the ATV to tip. Be sure that you can ma- for the ATV or for your abilities. Practice neuver your ATV well on flat ground before at- on smaller hills before attempting large tempting any incline and then practice riding hills.

Climbing hills improperly. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Page If your ATV has stalled or stopped and you the front and rear brakes gradually, or dis- believe you can continue up the hill, restart mount the ATV immediately on the uphill side. Page If you begin rolling backwards: Keep weight uphill. Apply the front brake. Dismount on uphill side or to a side if pointed straight uphill.

This means that applying either ATV as possible. Note: a special technique is required when braking as you go down a hill. Be sure that you hills. Page Test your brakes shallow water of up to a maximum of 35 cm after leaving water. If necessary, apply 14 inches in depth. Page Test your brakes after leaving the water. Page 1. V-belt cooling duct check hose Left side 1. Drive select lever box check hose 1. V-belt case drain plug Look out for obstacles which could Improperly operating over obstacles.

Be sure to keep your feet Could cause loss of control or a colli- firmly mounted on the footboards at all times. If there is room to do so by steering in the direc- unexpected and uncorrected, sliding could tion of the slide. Bear in mind that You may lose control of this ATV. If your ATV starts to slide sideways: This section is designed to be a reference Steer in the direction of the slide if you have guide only.

Be sure to read each section on the room. Applying the brakes or accelerat- riding techniques completely. Page If your ATV is traversing a sloping surface: Be sure to ride with your weight positioned towards the uphill side of the ATV to main- tain proper balance.

If the ATV starts to tip, steer down the hill if there are no obstacles in your way to regain balance. Periodic inspection, adjustment and lubrica- tion will keep your machine in the safest and EBU most efficient condition possible. All the torque settings and adjust them as neces- parts and accessories added to this ve- sary. For ATVs equipped with an odometer or an hour meter, follow the km mi or hours maintenance intervals.

Page Panel Removal And Installation EBU Panel removal and installation The panels illustrated need to be removed to perform some of the maintenance described in this chapter. Refer to this section each time a panel has to be removed or reinstalled. Panel D 2. Panel E 3. Remove the seat. See page for seat removal and installation proce- dures.

Pull outward on the area shown, and then pull upward as shown. Panel D 1. Panel A Page To install 1. Insert the panel projections in the numer- ical order shown in the illustration, and then push inward on the area shown. Install the seat.

To install Place the panel in the original position and in- stall the bolts. Panel B 2. Remove the front carrier by removing the stay covers at the rear, then by removing the bolts.

Place the panel in the original position and install the quick fasteners. Install the front carrier by installing the bolts and tightening them to the specified torques. Tightening torques: Carrier bolt top : 26 Nm 2. To install Place the panel in the original position, and then install the bolts. Panel E 2. Pull outward on the areas shown. Panel F Remove the rear carrier by removing the bolts.

Remove the seat under bracket and the panel by pulling them off. Place the panel and the seat under The engine oil level should be checked before bracket in the original position. In addition, the oil must be changed 2.

Install the rear carrier by installing the and the oil filter cartridge replaced at the inter- bolts and tightening them to the specified vals specified in the periodic maintenance Page 5.

Remove the engine oil filler cap and wipe 6. Insert the dipstick in the oil filler hole off the dipstick with a clean rag. NOTE: The engine oil should be between the mini- mum and maximum level marks. Page 7. If the engine oil is at or below the mini- To change the engine oil with or without oil filter cartridge replacement mum level mark, add sufficient oil of the recommended type to raise it to the cor- 1. Remove panel F.

See page for rect level. Page — and for panel remov- al and installation procedures. Remove the oil filter cartridge with an oil filter wrench. O-ring 1. Engine oil filter cartridge 2. Page 8. Install the new oil filter cartridge with an 9. Install panels D and E. Install the engine oil drain bolt, and then specified torque with a torque wrench.

Tightening torque: Engine oil drain bolt: 30 Nm 3. Page Final Gear Oil Final gear oil The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and re- pair the ATV. Replacing the final gear oil 1. Place the ATV on a level surface. Install the filler bolt and tighten it to the specified torque.

Remove the differential gear oil filler bolt and check the oil level. It should be up to 3. Page Differential gear oil replacement 4. Install the differential gear oil drain bolt 1.

Place a container under the differential Tightening torque: gear case to collect the used oil.